FORTEDUR 1020

Fortedur 1020 | Dry cement hardener for concrete floors, on corundum

Topping - shake hardener for industrial floors

Industrial floors for a warehouse

Industrial flooring for shop

Industrial garage flooring

Wear-resistant, impact-resistant industrial and commercial floors

Description
Characteristics
Application

Topping Fortedur 1020 | Dry shake toppings

This is a mixture containing special types of cement, fillers, chemical impurities, including the ASA additive.

Application of Fortedur 1020 for industrial floors in Ukraine

  • Dry shake hardener Fortedur 1020 | Designed to reinforce the top layer of heavy duty industrial concrete floors that require exceptional abrasion resistance, impact resistance and increased resistance to liquid absorption (oils, solvents, etc.). 

  • The topping is applied when laying new concrete floors, for all industries.

  • Functional reliability of the product is guaranteed in the recommended system, which consists of a powder mixture of Fortedur and a special membrane-forming varnish Fortecoat 1425 or 1426.

 FORTEDUR 1020

Fortedur 1020 + lacquer Fortecoat 1425

System Features

  • ASA (Anti-Shrinkage Agent) is a special admixture, contained directly in the dry mix, which significantly reduces the formation of hairline cracks on the surface of the finished floor by providing a constant volume / non-shrinkage. 

  • This improves the final visual effect and at the same time improves the mechanical properties of the finished industrial floor.
  • Fortecoat 1425 or 1426 is a specially formulated top coat that, due to its full compatibility with the dry component of the industrial floor system, creates a synergistic effect, resulting in a more perfect hardening of the top layer of the floor and its sealing against oil, water.
  • Microelement impurities with high resistance to abrasion are an integral part of the surface layer of the final system, due to which it is possible to significantly increase the surface resistance of industrial floors.

  • With the use of very small spherical particles (microsilica) in the dry component of the system, thanks to SILICA EFFECT, a lower porosity and thus lower absorption, higher frost resistance, corrosion resistance and increased strength (in compression, tensile in bending), as well as higher compactness.

 FORTEDUR 1020

Fortedur 1020 after 14 days of maturation

System Benefits

  • Several times longer service life of the floor compared to classic types of concrete, with a minimal increase in the final price.

  • High speed and ease of stacking for logistics warehouses.

  • High resistance to exceptional operational loads.

  • Increased impact resistance for industrial flooring in shops.

  • Increased resistance against absorption of aggressive substances (oils, solvents, etc.).

  • Dust-free and anti-slip surface protection in industrial floors for the transport industry.
 


Read more about Fortedur 1020 in our blog "World of Technology"

Technical indicators

Fillers

Based on sintered oxides (corundum): 55.42% by weight of the product

 

Compressive strength after 28 days

Min. 70 MPa

 

Wear resistance according to Boehme

2 cm3 / 50 cm2

 

Abrasion resistance according to BCA

0.035 mm

 

Consumption

3-5 kg/m/sq

 

Color

According to the palette

 

 

 FORTEDUR 1020

Fortedur 1020 in a trolley 

How to use Fortedur 1020 | Dry shake toppings

  • Before applying the first layer, excess water is removed from the concrete surface, the surface must be leveled with the possibility of walking (footprint 3-5 mm deep).

  • The concrete surface is revitalized with a rotary trowel and then Fortedur dry mix is ​​evenly poured onto the surface of the concrete slab, in one or two steps, in a total amount of 3 - 5 kg/m2 (i.e. from a 25 kg product package, 4- 8 m2 finished floor).

  • After each application of the material, the surface is mechanically smoothed by rotary trowels, initially with a disk, followed by the transition to blades, which provide a high degree of final mechanical processing.

 

  • The process of smoothing with an increasing inclination of the blades of the trowel is repeated many times, depending on the process of concrete hardening and topping.

  • Before applying the Fortedur topping, the surface of the concrete must be free of depressions and puddles, and the surface must not be dry.

  • Immediately after smoothing, Fortecoat 1425 or 1426 membrane-forming varnish is applied to the surface, which enhances the hardening of the surface layer, reduces absorption, provides dust control and prevents the top layer from drying out.

 FORTEDUR 1020

Fortedur 1020

Warning

  • Avoid drafts, direct sunlight and premature drying after installation.

  • Additional addition of binders and other additives or sifting of the mixture is unacceptable.

  • The mixture can only be applied at temperatures above +5°C.

  • The use of other coatings without the prior consent of the manufacturer is at your own risk.

  • These parameters were obtained in laboratory conditions.

  • Fortedur 1025 and Fortedur 1030 contain a metal filler that is protected by a special surface layer, but can still corrode in damp rooms.

Safety and Health

  • Fortedur  1020 contains cement.

  • Protective equipment (clothes, gloves, goggles) must be used during work.

  • Detailed information can be found in the Safety Data Sheet and the description on the packaging of the Fortedur product.

Storage

  • 12 months from date of manufacture in unopened and unopened original packaging.

  • The bags are stacked on wooden pallets.

  • Must be protected from moisture and frost.

 FORTEDUR 1020

Fortedur 1020

Test certificates

Initial testing of the product and conformity assessment were carried out in accordance with the directives of the Council of the European Communities 89/106/EHS (CPD - Construction Products Directive).

Package

  • Topping Fortedur : 25 kg paper bags with a polyethylene layer.

  • Varnish Fortecoat 1425 or 1426: 20 l canister.
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