Installation of polymer floors
Polymer floors for the garage
Polyurethane coating
Polymer floors for food production
How to make polymer floors?
What is a polymer self-leveling floor ?
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Polymer floor - in fact, it is a system or constructive solution consisting of a concrete base and a polymer coating.
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A self-leveling floor is a method of applying a polymer coating to a concrete floor.
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Polymer resin is poured or poured onto concrete and spread over the surface using a doctor blade, squeegee, or trowel.
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When the customer says, "I want a polymer floor" or we recommend using this technology, we mean the whole concept, in the form of a polymer coating device.
- The fact that a polymer coating will be applied to a solid concrete base with the necessary characteristics.
Polymer flooring
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Polymeric coatings are polymeric resins, which, after drying and polymerization, turn into a seamless, chemical-resistant, wear-resistant, colored coating of various thicknesses.
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Polymer resins can be of different types, but mainly in Ukraine they use: epoxy, polyurethane, acrylic and methyl methacrylate, polyurethane-cement coatings.
- Recently, a polymer compound, polyuria or polyurea, has been gaining popularity, with excellent physical, mechanical and chemical characteristics.
The installation of polymer floors is a very painstaking, clear and well-established process, which is divided into several stages:
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arrangement of a concrete base, with all the ensuing requirements (preparation of the base, reinforcement, acceptance of concrete, smoothing, concrete care);
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mechanical processing of the concrete base: shot-blasting, sand-blasting, milling, grinding;
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polymer coating device: priming, applying a base coat, applying a finishing coat, or just painting in one or two layers, depending on the task.
"The main success of a quality polymer floor is its foundation and preparation"
Of course, proper application of polymer resin is also important.
But how you prepare the base will affect the adhesion (the force it takes to tear the polymer coating off the concrete slab, or the force with which the polymer coating adheres to concrete) of the finish coat, and as a result, the life of your polymer floor.
Consider what characteristics you need to pay attention to in various sectors of our life, for the effective operation of your polymer floors.
Resin floors for the automotive industry
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In the automotive industry, we are often faced with greasy and dirty floors, lubricants, and debris that are generated indoors.
- What polymer floors should be used in this industry?
Polyurethane epoxy floors
Chemical-resistant polymer floors for car service
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Chemical-resistant self-leveling polymeric floors for a hundred, withstand spills of oil products, as well as their specific cleaning.
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To maintain safety and health standards in this industry, slippery and dangerous lubricants, oils underfoot, often require intensive cleaning with pressure washers or harsh cleaners.
- With excellent chemical resistance, resin floors can withstand aggressive substances that damage or corrode the surface.
Safe anti-slip polymer floors for the garage
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Particular attention is paid to the safety of personnel movement.
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To do this, it is necessary to implement the installation of anti-slip polymer floors, especially when installing an industrial floor in a car wash.
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For easy cleaning of resin floors, car areas are usually smooth.
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To ensure the safety of personnel movement, especially in the presence of an oil spill, additional aggregate can be added to the polymer floor to increase slip resistance.
- Usually, it is quartz sand, fractions of 0.8-1.2 mm.
Impact-resistant polymer floors for heavy loads per hundred
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Definitely, polymer self-leveling floors for a garage must withstand the movement of vehicles, the load of equipment, mechanisms and tools.
- Due to its unique physical and mechanical characteristics, the polymer floor for car service provides workshops, service stations, car dealerships and other automotive enterprises with a durable long-term floor covering.
Decorative polymer floors for car service
Also, the design solution for polymer floors is important.
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Self - leveling floors can be of various colors, which does not affect their functional features.
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Markings, signs, zones for pedestrians, vehicles, all this can be achieved with the help of polymer floors.
- Your floors will be unique, colorful, durable and safe, creating an all-around best working environment.
Epoxy industrial floors
Logistics and warehouse complexes
What polymer floors should be used in a logistics warehouse?
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Polymer screeds for warehouses, logistics industry, have different requirements.
- Traffic levels and industry requirements can vary significantly across the warehousing and logistics industries.
Self-leveling floors for a warehouse
Wear resistance of polymer floors for a warehouse
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A very important indicator when choosing a polymer coating system.
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The basic principle is that the thicker the layer of the finishing polymer coating, the longer your floors will be used without repair.
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For a long-term storage warehouse, polymer floors for medium loads can be used. On average, the thickness of the layer of such coatings is 0.5-2 mm.
- For logistics complexes, where the intensity of operation is very high, the layer thickness is from 2 mm.
Chemical resistance of polymer floors for a warehouse
Since the warehouse may contain various liquids or aggressive substances, the resistance to aggressive environments of polymer floors is also extremely important.
Fast curing when installing polymer floors for a warehouse
Thanks to the fast curing and quick installation of resin flooring, business downtime is reduced to an absolute minimum, ensuring no financial loss.
Seamless smooth polymer floors for a warehouse
Generally speaking, for rooms where forklifts or other loading machines operate, a smooth resin floor is preferred.
Anti-slip polymer floors for a warehouse
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Specially designed footpaths can be created in busy conditions to create safe areas for pedestrian traffic.
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Can be installed with a degree of slip resistance to ensure the safety of personnel movement, in wet and dry conditions.
Decorative qualities of polymer self-leveling floors for a warehouse
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Available in a variety of colors, contrasting areas can be created to improve workflow efficiency.
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Danger zones, area markings and vehicle operating perimeters are often used in bright, durable colors to eliminate the need for cheap floor decals.
Epoxy floor installation
Parking lots, parking lots, underground parking, open parking
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Car park systems require a high level of anti-slip resin flooring, excellent anti-carbon performance and weather resistance.
- What polymer floors should be used in the parking lot?
Application of polyurethane coating
Wear-resistant polymer floors for parking
Due to daily exposure to heavy, thermal and chemical loads, car park and parking lot surfaces are subject to heavy wear and tear and eventually wear, damage or even collapse.
Chemical and weather resistant polymer floors for garages
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Loads are caused by, among other things, water penetration, de-icing salts and increased levels of carbon dioxide due to the high concentration of vehicle exhaust gases.
- The resistance to ultraviolet of polymer floors allows you to operate a parking lot in an open space.
Elastic polymer floors for car parking
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In a standard concrete system, the vibrations generated by vehicles driving over the surface result in fine cracks that allow contaminants to more easily enter, increasing damage to the concrete and sometimes to the reinforcing steel.
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Resilient polymer floors can be engineered to withstand extreme operating conditions.
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Polymer coating systems specifically designed for daily use in harsh environments.
Colorful design, parking lot marking
Using a variety of resin flooring systems and a wide range of colors can help create an effective surface.
Anti-slip garage floors
The installation of anti-slip resin pavements for pedestrian traffic, wear-resistant vehicle paths and seamless, durable road markings not only improves the safety of the parking building, but also creates an easier-to-care environment due to its superior resistance to harsh chemicals, loads and weathering.
Thin layer epoxy floor
Manufacturing and engineering
What polymer floors should be used in production?
Polymer flooring
Chemical-resistant polymer floors for industrial premises
With good resistance to oils, fuels and chemicals, combined with excellent scratch and abrasion resistance, you can tailor your floor to suit your business requirements.
Wear-resistant polymer floors for industrial premises
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Heavy machinery.
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Movement of pedestrians and/or vehicles, such as workers and forklifts.
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Impact resistant.
- A high performance resin flooring system is strong enough to handle all of these stresses on a daily basis while maintaining an aesthetically pleasing working environment.
Anti-slip polymer floors for industrial premises
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Along with resisting the stress of manufacturing and engineering processes, a resin flooring system can create a highly functional space that remains slip resistant.
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Seamless antibacterial polymer floors for industrial premises.
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Seamless construction throughout the resin floor helps to reduce cracks.
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This reduction removes unwanted spaces where bacteria can thrive, and excess fluid in wet treatment areas can begin to accumulate, which becomes problematic.
- This is why resin flooring is the preferred choice over tile.
Hygienic polymer coating for industrial premises
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One-piece design, also helps cleaning mode.
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The seamless design creates a hygienic space from wall to wall.
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With the addition of appropriate polymer wall coverings (skirting), 90-degree connection, seals the interface, wall*floor.
Colored polymer floors for industrial premises
Often, in order to provide proper guidance, within the boundaries of the community and ensure the safety of workers, safety and health signs are distributed at a manufacturing or engineering facility.
Polyurethane concrete floors
Chemical industry
What polymer floors should be used in chemical production?
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Chemical-resistant polymer floors for the chemical industry.
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Temperature-resistant polymer floors for the chemical industry.
- Wear-resistant polymer floors for chemical production.
Bulk polymer floor
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Harsh chemicals, high temperatures and heavy mechanical wear in the chemical and process industries all combine to provide harsh punishment for industrial floor surfaces.
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Without a dedicated resin flooring system, this can become extremely problematic as standard floors cannot withstand these loads, resulting in degradation and environmental damage.
- Particularly in chemical storage rooms, polymer-coated rooms can maintain a safe and secure surface by providing an impervious barrier to repair cracks - even in the presence of highly corrosive industrial substances.
Polymeric antibacterial coating
Pharmaceutical industry
Which polymer floors should be used in the pharmaceutical industry?
Pharmaceutical plants require sterile conditions, so resin floors must be emission-free, suitable for cleanrooms in accordance with ISO 14644-1.
Epoxy floors
Chemical resistant resin floors for the pharmaceutical industry
Affordable seamless and easy to clean systems, combined with chemical or static resistance.
Seamless and hygienic polymer coating for the pharmaceutical industry
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Seamless and easy to maintain resin flooring systems are essential for the pharmaceutical industry as flooring requirements must meet strict hygiene and safety standards.
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A polymer resin floor not only helps create a sterile environment, but also provides a hard-wearing surface.
- Commonly used for dry and wet handling, cleanrooms, laboratories and distribution areas, a single resin floor can cover all substrates and can even be installed in a short time, reducing business downtime.
High-strength polymer floor for safe working conditions in the pharmaceutical industry
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A chemically resistant or statically resistant resin floor can also be supplied with a seamless finish to provide the necessary protection for processing environments.
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The ability to protect sensitive goods and equipment in the work area by reducing static is a must for many leading brands.
Polyurethane flooring installation
Floors for food production
What polymer floors should be used for food production?
Polyurethane floors for food production
Hygienic polymer floors for food production
A hygienic food floor is a priority for these areas.
Wear-resistant and temperature-resistant polymer floors for food production
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Abrasion resistant food grade resin flooring, ideal for these quick install projects to create a hygienic, non-slip, seamless resin, as well as built-in perimeter skirting boards to complement the finish.
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Resistance to high temperature loads, allows you to clean floors with hot steam or water at a temperature of 90 degrees.
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In the food and beverage industry, heavy loads and different types of movement often occur in the same environment.
- Choosing the right resin floor for your type of traffic is a must for long lasting food production flooring.
Antibacterial seamless polymer floors for food production
The seamless and wear-resistant nature of resin floors - often coupled with an integrated perimeter coating to complement the finish - ensures that food and beverage production and processing plants maintain their sanitary integrity and minimize unwanted bacterial growth.
Anti-slip polymer floors for the safety of personnel in food production
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Most food and beverage manufacturing facilities are likely to face wet and slippery conditions on a daily basis, such as polymer floors for a brewery.
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Whether the work area is working with fats, oils, fats, meats, liquids, or other slippery products, anti-slip resin flooring with appropriate slip resistance in the food and beverage production process will increase safety for workers.
- In addition, an anti-slip food grade resin floor will provide a safe work surface for daily cleaning routines and protection from industrial waste, harsh cleaning chemicals.
Chemical-resistant polymer floors for food production
Electrical industry
What polymer floors should be used in the electrical industry?
Seamless polymer floors
Antistatic resin floors
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As electronic devices get smaller, they are more susceptible to damage caused by accidental electrical sparks, which can be caused by working or walking on an insulating floor.
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It is necessary to install a polymer floor suitable for static control in an ESD protected area to reduce the risk of component damage.
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Floors in these areas tend to be very smooth as they are used in dry conditions with exceptional hygiene.
- Conductive or anti-static resin pourable resin flooring is a must for some industries, especially where there is expensive and sensitive equipment that can be damaged by electrostatic discharge (ESD).
Static resistant resin floor
In places where flammable goods are present, static charge can even cause a dangerous fire hazard; therefore every preventive measure is vital.
Electrostatic Discharge (ESD) Resin Floor
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Once installed, the ESD resin flooring system can help create an electrostatic shielded area in which to work safely.
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When combined with other ESD preventive strategies, such as suitable footwear, a seamless polymer floor can provide the necessary static reduction needed to protect valuable assets.
self-leveling floor
Aerospace industry
What polymer floors should be used for the aerospace industry?
Wear resistant epoxy industrial floors
Chemical-resistant polymer floors for the aviation industry
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Floor space in assembly plants can be large and therefore cost-effective solutions are paramount to contain capital costs.
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Your resin floor may be exposed to a unique, industry-specific range of chemicals.
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Chemical resistant self-leveling floors withstand spills and cleanup.
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The attributes of chemical resistant resin flooring provide the aerospace industry with high performance flooring that standard floors will not be able to meet their needs.
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A polymer resin floor will be able to withstand the spills that occur in the aviation industry, such as fuel, oils and detergents.
- Creating a high quality screed - with no joints, cracks, dents or voids - a durable resin floor will easily handle any regular cleaning routine, using washing methods, high pressure and cleaning chemicals.
Wear-resistant and durable resin floors for heavy loads
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The aerospace industry has extremely demanding environments that cater to various operations.
- This means that one floor tends not to suit everyone, and therefore, depending on the application of this space, resin floors from smooth finishes to high-strength resin floors are required.
Durable polymer floors are often used where there is heavy vehicle traffic.
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With aircraft, maintenance vehicles, and other vehicles moving through aircraft buildings, an aerospace floor requires a strong structure and surface finish.
- This not only maintains a seamless surface, but also provides a long-term environment, reducing maintenance and repair costs.
Maintainability and installation of polymer floors
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Business downtime can also be costly, so it's important to choose the best resin flooring product for your project.
- For example, using a fast curing resin floor will provide faster installation times and minimize downtime.
Polymer floors for the hangar
As you can see, from the basic requirements for each industry, there are basic criteria for polymer floors that intersect with each other.
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Chemical resistance of polymer floors.
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Wear resistance of polymeric floors.
- Elasticity of polymer floors, etc.
But still, choosing the right resin flooring system requires a deep study and analysis of your operating needs in order to effectively invest in the installation of resin floors.
